This is a personal pet project, so I can blog as I go. I would generally send bodies out for preparation and paint, but I am doing this myself for the fun of it. I also look forward to building up a blueprinted GS150 motor for touring. Every week I build standard and tuned vespa largeframe engines, so the variety will be fun. No performance parts off the shelf on this one.
Sunday, 26 April 2015
tunnel vision
Well I got the floor unpicked and the tunnel blasted. Great news is the tunnel held no surprises. The repairs I has already accepted as inevitable are still the only ones needing doing.
The steel cable conduits tidied up ok. The thick one was pretty much gone, so I refabricated a new end, flared the join and pushed it into place.
Next stop patch a couple of places in the tunnel and prepare for the new floor installation.
Thursday, 9 April 2015
What's the point?
Ok now we are rolling I can set things up a bit.
For this who didn't click here from my website, I am the owner and chief mechanic at Scooterlabs, Collingwood, Melbourne, Australia.
We are a very busy classic scooter workshop specialising in engine builds and performance upgrades.
www.scooterlabs.net
We have built many engines for myself and others that have stood the test of time and endurance on events such as the Australian Scooter Mille Miglia and long distance treks to many National rallies thousands of KM's away.
Each year I try to take a different build to the National Rally/Mille including the famous
'free-range' (a p200e made up from donated and spare parts with grass floorboards), my Ratty series 2 225 lambretta (made it 2500km's without missing a beat) and even the 'limone Acido' a garbage px125 that went like a bat outa hell.
Body work is something I have avoided mostly due to my scooters having awesome original patina and the heritage overlay forcing me to leave them as-is. A big part is also due to the time pressure as we approach rally season to get other peoples scooters finished and set-up.
THIS TIME IS DIFFERENT
This time I will be attempting some very serious body repairs. All welded and re-inforced, the frame will be a race styled Vespa so stiffening of the frame will be an unseen modification that will allow real racing.
The race against time starts now.
For this who didn't click here from my website, I am the owner and chief mechanic at Scooterlabs, Collingwood, Melbourne, Australia.
We are a very busy classic scooter workshop specialising in engine builds and performance upgrades.
www.scooterlabs.net
We have built many engines for myself and others that have stood the test of time and endurance on events such as the Australian Scooter Mille Miglia and long distance treks to many National rallies thousands of KM's away.
Each year I try to take a different build to the National Rally/Mille including the famous
'free-range' (a p200e made up from donated and spare parts with grass floorboards), my Ratty series 2 225 lambretta (made it 2500km's without missing a beat) and even the 'limone Acido' a garbage px125 that went like a bat outa hell.
Body work is something I have avoided mostly due to my scooters having awesome original patina and the heritage overlay forcing me to leave them as-is. A big part is also due to the time pressure as we approach rally season to get other peoples scooters finished and set-up.
THIS TIME IS DIFFERENT
This time I will be attempting some very serious body repairs. All welded and re-inforced, the frame will be a race styled Vespa so stiffening of the frame will be an unseen modification that will allow real racing.
The race against time starts now.
inspiration
The scooter I will be starting with is a VS5 Gs150.
The floor needs to be replaced and the re is much panel work to be done.
The idea at this stage is to make a race styled GS in keeping with the era, but hopefully adding a touch of individuality along the way.
Currently I am making cardboard mock-ups for the seat area.
THE BEGINNING - planning for repair and designing
A design is starting to formulate in my head (and cardboard), the welder has been dusted off and the hunt for a motor is in full swing. 

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